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An Inspired Rust Repair


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#1 wot179

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Posted 09 October 2010 - 03:14 PM

Some of you may have seen my new project car in another thread.

The old girl has a bit of tinworm

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So I thought I would do a bit of a technical article on the correct way to fix what is a common issue for many early Holden enthusiasts.

After much careful thought,a gameplan was hatched.

First,clean the area to be repaired.

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I stress here that you cannot spend to much time on preparation.

The effort you use here will show through in the final,finished product.

This is how it cleaned up.

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Next,a patch panel was carefully formed.

Pay close attention here.

This is not for the faint hearted.

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Some people would make a template first,but as an expert,I had confidence in my skills.


Note the use of construction grade polyurethane here.

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Dont piss about,make sure you use plenty to hold the repair in place and seal any little airgaps.

I normally modify the tube to save time.

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Check the repair panel for correct fit,and trim if necessary.


Got it right the first time.




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Carefully apply the poly.

Dont get it on your digital camera.

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Position the repair panel,and secure.

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Use a putty knife or similar (in this case,my index finger) to blend the poly so there are no bodgy bits sticking up to accumulate dirt.

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And a job well done.

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This shows what even a novice can achieve if they are properly motivated and prepared to have a go.

Hopefully this technical article can help some of you with your current or future projects.

#2 FastEHHolden

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Posted 09 October 2010 - 03:17 PM

I cant wait for the next installment...how to fit flares!!!

#3 _nial8r_

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Posted 09 October 2010 - 03:36 PM

Posted Image Posted Image Posted Image Posted Image and thought bourbon cans were only good for holes in ya exhaurst!!! i see this can has many uses,,,,,, thanks for the heads up.......

#4 rodomo

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Posted 09 October 2010 - 03:36 PM

The name of the drink is that of the repairer.

#5 GML-31

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Posted 09 October 2010 - 04:10 PM

That puts tims camaro work to shame

#6 Struggler

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Posted 09 October 2010 - 04:39 PM

The name of the drink is that of the repairer.


Now THAT is funny !!!

#7 _LEE_

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Posted 09 October 2010 - 05:12 PM

Must be a Genius. Who else would have the inspiration to spell it "genious". :P

Nice work on bonding alu to steel. welding would of been a massive headache.

#8 Ruts

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Posted 09 October 2010 - 06:07 PM

I cant wait for the next installment...how to fit flares!!!

WATCH IT!!!

#9 Ruts

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Posted 09 October 2010 - 06:10 PM


I cant wait for the next installment...how to fit flares!!!

WATCH IT!!!


Hey Craig, now I know how you are going to make the ducting for my spray booth, I CAN'T WAIT.

#10 _2ELCS_

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Posted 09 October 2010 - 07:36 PM



I cant wait for the next installment...how to fit flares!!!

WATCH IT!!!


Hey Craig, now I know how you are going to make the ducting for my spray booth, I CAN'T WAIT.


^^^^Are you buying the cans Dennis, and is Craig going to help you drink them???

#11 _Quagmire_

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Posted 09 October 2010 - 07:49 PM

now if you had used a jim beam can you would have elimated the need to prime and paint! Posted Image
classlic love itbut
can't wait til you tackle the still repairs



#12 _Agent 34_

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Posted 09 October 2010 - 08:34 PM

that's too funny. At least the water won't leak through the join.

#13 76lxhatch

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Posted 09 October 2010 - 08:38 PM

I see you have the material for the next patch all lined up ready too, nice work :spoton:

#14 _cruiza_

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Posted 09 October 2010 - 09:09 PM

Can the same techniques be used to repair beds?

#15 _LH SLR 3300_

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Posted 09 October 2010 - 09:36 PM

Now i understand how you got the HT so straight Posted Image . What's next, how to respray the car with the mrs' vaccum cleaner on reverse? Posted Image Awesome work there Craig Posted Image

#16 _Bomber Watson_

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Posted 10 October 2010 - 12:42 AM

Hmmm...

Funney...But....Meh, funneh.

Cheers.

#17 dirtbag

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Posted 10 October 2010 - 01:29 AM

hahaha. That is awesome. Top job :spoton:

#18 TerrA LX

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Posted 10 October 2010 - 07:28 AM

Can I come over and help you prepare enough patch panels for the sill repair?

#19 wot179

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Posted 10 October 2010 - 07:31 AM

Theres 2 rooted sills mate.......

#20 _Ozzie Picker_

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Posted 10 October 2010 - 07:42 AM

best way to do the sills craig,

use a peice of 4 by 2 hardwood and plain to shape then glue into position,works a treat,when painted with stone guard looks the goods,never have to worry about rust again,just ants.

#21 76lxhatch

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Posted 10 October 2010 - 06:31 PM

^ No borer or termites?

#22 originalglenn

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Posted 10 October 2010 - 08:41 PM

Fair dinkum talk about dodgy

that repair will never last

if your going to have a go yourself at least use the proper materials and seek advise from someone who knows what theyre doing

everyone knows that you should have used the black urethane ( it is uv stabilsed so the sun wont break it down)

:spoton:

#23 _Gunmetal LH_

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Posted 11 October 2010 - 03:43 PM

:spit:

#24 Statler

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Posted 11 October 2010 - 05:25 PM

Pesonally i would have used expanda-foam, but your method is more permanent. :)

Waiting for the next installment.... How to work with plastic snow.

#25 TerrA LX

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Posted 11 October 2010 - 06:22 PM

Plastic snow??? I thought that was the spray putty... sorry.




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