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I'll show you how to cut hatch back guards from start to finish


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#76 Ando

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Posted 30 December 2014 - 04:41 AM

Trying to get a hold of the 140mm wide hatch flares.. Anyone know if Hornet is still in business? I called the number that Ruts gave out & it says disconnected.. Can someone supply the correct contact number or does someone have a pair of wide flares they don't need?  cheers Ando



#77 Ruts

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Posted 30 December 2014 - 11:38 PM

Ando why you just get a standard hatch rear flare and widen it yourself. Mount it on the car and then cut it half way through from front to back leaving about 10mm from each end. Pull the flare open to where you want it then make up a couple of little steel tabs then screw then to the top so that the flare is held open at the gap you want. Take the flare off leaving the steel tabs in place, turn the flare over and glass it back up from underneath first. When the glass sets take the steel tabs off then glass the gap in the top.

 

Just a thought. I will be doing this myself with my hatch.

Ruts.



#78 Ando

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Posted 31 December 2014 - 04:31 AM

Hi Ruts, I thought I may have to do that if I can't get a pair of the extra wide flares.. Just easier to buy obviously but I don't know if Hornet is still in business & makes them or not..

 

The wide flares looked like they were angled up slightly to maintain the standard flare outer lip height for suspension travel.. Would that be correct? By the way..great tutorial!

 

If someone has a pair they don't need.. please pm me.. cheers Ando



#79 Ruts

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Posted 31 December 2014 - 10:56 AM

The amount that you would need to move it out wouldn't make much difference to the outer lip angle.If you were worried about the outer lip height just mount the flare a few mill higher. The only problem is that you have to modify the flare a bit at the front and rear to make it fit properly. 

 

Thanks the compliment.

 

Ruts.



#80 SmacT

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Posted 12 January 2015 - 09:27 PM

Great thread Ruts, I have used it to fit my flares and it's worked brilliantly. Until I got to my passenger rear door which has intrusion bars fitted (the other rear doesn't).

The intrusion bar blocks access to fit the nut on the highest door flare bolt.

Has anyone else successfully fitted this bolt without hacking the intrusion bar? A nutsert may work? A new non intrusion door would also work, but I would prefer not to do that at this point.

I am thinking a hole saw straight in from the inner door would work, but not as neat as I'd like. Any ideas?

#81 LS1LX

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Posted 26 January 2015 - 11:22 AM

You answered your own question, it's pretty much a nutsert or drill straight thru inner skin, intrusion bar and outer skin. And then the tricky part is trying to get the nut and a washer on the inside of the door without dropping them and cursing.

Great thread Ruts, I have used it to fit my flares and it's worked brilliantly. Until I got to my passenger rear door which has intrusion bars fitted (the other rear doesn't).

The intrusion bar blocks access to fit the nut on the highest door flare bolt.

Has anyone else successfully fitted this bolt without hacking the intrusion bar? A nutsert may work? A new non intrusion door would also work, but I would prefer not to do that at this point.

I am thinking a hole saw straight in from the inner door would work, but not as neat as I'd like. Any ideas?



#82 _paul davison_

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Posted 15 July 2015 - 09:02 PM

that's really great work and I will be using this to go by when the flares are fitted. will you be doing front guards in the future      its great people like yourself post these articles    Thankyou



#83 _Shelly`s LX_

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Posted 04 September 2016 - 09:12 AM

wow



#84 _duckboy01_

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Posted 09 September 2016 - 08:46 PM

Has anyone used the repliglass A9X flares for a sedan, wanting to know what the quality and fitment is like?



#85 _Shelly`s LX_

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Posted 13 September 2016 - 06:46 AM

i am up for buying a new flare kit from ebay i have a hatchback  i have come across 3 sets i could get decissions ...decissions  when measured my old ones they measure 115 across the top funny i would like 140  anyone know of some good sets i need flares dovetail and front spoiler any help  or sugestions would be great thnks



#86 Bigfella237

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Posted 13 September 2016 - 08:03 AM

There's another recent thread with the same questions here:

 

http://www.gmh-toran...45-lx-spoilers/



#87 dattoman

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Posted 13 September 2016 - 09:01 AM

Grem is making new molds atm for the wider ones for sedan



#88 Statler

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Posted 13 September 2016 - 03:21 PM

Great thread Ruts, I have used it to fit my flares and it's worked brilliantly. Until I got to my passenger rear door which has intrusion bars fitted (the other rear doesn't).

The intrusion bar blocks access to fit the nut on the highest door flare bolt.

Has anyone else successfully fitted this bolt without hacking the intrusion bar? A nutsert may work? A new non intrusion door would also work, but I would prefer not to do that at this point.

I am thinking a hole saw straight in from the inner door would work, but not as neat as I'd like. Any ideas?

I drilled thru the intrusion bar, then ground down a nut to fit between the intrusion bar & inner door. Don't over tighten it.

 

I tried nutserts but they lifted the flare off the door. Which opened the door end gap up even more.



#89 Ice

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Posted 13 September 2016 - 07:39 PM

Grem is making new molds atm for the wider ones for sedan

Yeah but will you actually get your stuff after you pay for it
Danger Will Robinson

#90 mick_in_oz

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Posted 13 September 2016 - 08:02 PM

You can get Clinch Nuts that are proud and flush. I'm using the flush ones on my flares and bonnet scoop and you would never know.

 

AVK Brand, AK series

 

http://au.rs-online....nserts/0194398/



#91 _Shelly`s LX_

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Posted 19 October 2016 - 03:36 PM

Rutss could you please check your messages 
This
cuttingguards043.jpg



#92 _Shelly`s LX_

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Posted 19 October 2016 - 03:39 PM

well thats just awesome.cant wait to drive it.it looks the goods with those 285's.i take back everything i thought about you :tease:

rob could you please tell me where you got the 140mm flares from = check your messages i sent you a message



#93 Shtstr

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Posted 01 April 2018 - 07:35 PM

Can we please have the pics redone please as they aren't showing.

#94 dattoman

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Posted 01 April 2018 - 08:32 PM

I'll ask Dennis to update



#95 Shtstr

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Posted 02 April 2018 - 09:54 AM

Thanks Datto

#96 Shtstr

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Posted 24 April 2018 - 05:01 PM

????????

#97 dattoman

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Posted 24 April 2018 - 09:16 PM

He was in Vegas when I asked him



#98 Shtstr

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Posted 25 April 2018 - 04:50 PM

Ok Datto. Do you know when he will be back at all.

#99 Ruts

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Posted 13 June 2018 - 09:42 PM

Can anyone tell me how to get these pictures back. Do I have to pay a fee to photobucket to use the original ones ?

Ruts

#100 Ice

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Posted 13 June 2018 - 09:59 PM

Can anyone tell me how to get these pictures back. Do I have to pay a fee to photobucket to use the original ones ?
Ruts

I dont but good to see your back Rutsie long time




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