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Disc Brake Conversion


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#1 gooley

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Posted 20 October 2007 - 05:50 PM

Just want to know what I need to Convert my Rear Drum Brakes to Disc's....On a 1970 LC

I already have Disc's on the front but i want disc rears now.....do i use HQ discs?? do i have to change Diff??

Edited by gooley, 20 October 2007 - 05:52 PM.


#2 _73LJWhiteSL_

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Posted 20 October 2007 - 06:12 PM

I can't answer the question mate, but I am half interested in the answer. :rolleyes:

Steve

#3 RIM-010

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Posted 20 October 2007 - 06:17 PM

Well for a rough start, HQ's didn't come with disc rears...

Shortened VN/VL/Skyline diff seems to work alright.

Tim

#4 rodomo

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Posted 20 October 2007 - 06:36 PM

PBR have a listing on their site for rear rotor WB statesman but NLA.

#5 _LX8VD69_

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Posted 20 October 2007 - 06:59 PM

ive used VN commodore, ive had the discs redrilled to torana stud pattern and they will bolt straight on. the only 3 things you will need to do is: youll need to get a 1/4 inch spacer made that goes between the axle mounting plate on the axle and the axle seal other wise the seal will sit out too far and all your diff oil will leak out (i used rear bearing cups that i had machined down to 1/4 inch thick), youll need to pull the little brass proportioning valve out of your master cylinder, other wise after the first couple of time of hitting the brakes they will lock on and the last thing youll need to do is get a hand brake cable made, i dont know where the hand brake set up goes on the bottom of an LC/LJ so i cant make any recomondations there. its not all that hard but a little involved


cheers adam

Edited by LX8VD69, 20 October 2007 - 06:59 PM.


#6 _Herne_

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Posted 20 October 2007 - 07:29 PM

Well for a rough start, HQ's didn't come with disc rears...

Shortened VN/VL/Skyline diff seems to work alright.

Tim

HX HZ etc did come with HQ 'type' rear brakes if that makes sense, its what I run on my LX sedan but it has a 10 bolt Salisbury diff. Rim is correct when he states HQ were not disc brake.

I think the conversion might be 6 of one and a half dozen of the other :) Salisbury/Borg Warner but the Salisbury's are getting hard to come by and its not an easy task to replace centres. 10 bolt parts are getting expensive too.

The modern conversions seem to find the VN style Borg Warner diffs ok from what I hear and read.

Cheers
Herne

Edited by Herne, 20 October 2007 - 07:32 PM.


#7 _73LJWhiteSL_

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Posted 20 October 2007 - 10:14 PM

ive used VN commodore, ive had the discs redrilled to torana stud pattern and they will bolt straight on. the only 3 things you will need to do is: youll need to get a 1/4 inch spacer made that goes between the axle mounting plate on the axle and the axle seal other wise the seal will sit out too far and all your diff oil will leak out (i used rear bearing cups that i had machined down to 1/4 inch thick), youll need to pull the little brass proportioning valve out of your master cylinder, other wise after the first couple of time of hitting the brakes they will lock on and the last thing youll need to do is get a hand brake cable made, i dont know where the hand brake set up goes on the bottom of an LC/LJ so i cant make any recomondations there. its not all that hard but a little involved


cheers adam

Are you talking about bolting the VN Disc rotor to the Torana axle? How did you mount the calipers?

Steve

#8 _LX8VD69_

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Posted 21 October 2007 - 12:50 AM

Are you talking about bolting the VN Disc rotor to the Torana axle? How did you mount the calipers?

Steve

i used the whole commodore set up so i just used the caliper mounts that come with it


cheers adam

#9 _rorym_

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Posted 21 October 2007 - 08:06 AM

Try this.
R
http://cgi.ebay.com....9QQcmdZViewItem

Edited by rorym, 21 October 2007 - 08:06 AM.


#10 _Viper_

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Posted 21 October 2007 - 09:46 AM

youll need to get a 1/4 inch spacer made that goes between the axle mounting plate on the axle and the axle seal other wise the seal will sit out too far and all your diff oil will leak out


IF you get Disc Brake seals pressed onto your axles you dont need to do this as the disc brake seal is thicker...

I just went to a diff place and asked them to fit Disc brake seals to suit the commodore brakes..

#11 piquet

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Posted 21 October 2007 - 08:59 PM

Years ago I converted the diff of an L34 from drum brakes to disc brakes. It was a bit of a nightmare but was well worth the effort.

I would think that if you were able to find out whether the mounting hats for an LX/UC torana with the rear disc brake option were the same as the HZ mounting hats then it would probably be an option and a way to go.

Obviously the rear discs for an LX/UC may be hard to find but it would be a really worthwhile way to go. They would be the right stud pattern and the rught offset for the discs.

maybe the best way is to get a spare diff housing and go about it that way and set it up on some axle stands to get it right before trying on the one in the car.

cheers
piquet

#12 _LJ_MAN_

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Posted 21 October 2007 - 09:03 PM

I have done the VN disk brake setup on my LC. I am at the stage of making my lines to the rear and was after some information on how to proportion my rear brakes. I want to have an adjustable proportioning valve to the rear so i can set them and not have them lock up. i have removed the standard proportioning valve which isnt adjustable and have also removed the brass olive in my master. I was thinking of running the wilwood adjustable proportioning valve but am worried about the legal requirments, have not spoken to an engineer yet but im pretty sure they are illegal for street use. how does everyone else run there lines and proportion their rear brake bias?


thanks
nick


ps. if anyone needs any info on how i have set up my disk brake front and rear feel free to shoot me a pm.

Edited by LJ_MAN, 21 October 2007 - 09:05 PM.


#13 rodomo

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Posted 22 October 2007 - 12:47 AM

Some utes (Hi-lux springs to mind) have a load sensing valve that adjusts the rear brake pressure depending on the load in the tray from the factory.

Virtually what you need but not adjustable from the cabin.
It is adjusted under the car via an adjustable rod.

Sort of a set and forget set-up.

Maybe it could be argued via an engineer to fit it?

Subaru Brumby's came from the factory with a "Hill-Holder".

Effectively a line lock that trapped the hydraulic pressure to the front brakes and was conrolled by the clutch mechanism to release the pressure at the friction point of the clutch.

Another useful argument perhaps?

#14 ls2lxhatch

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Posted 22 October 2007 - 02:23 AM

The brass olive in the master cylinder is required to seal the brake line to the master cylinder. When converting from drum to disk brakes you remove the rubber residual value that sits behind the brass olive.

Adjustable proportioning valves are legal as long as they can not be controlled from inside the car. If the factory proportioning valve has a brake fail switch or you have ADR 31 listed on the compliance plate then you have to fit a brake fail switch.

I have not been able to find an adjustable proportioning valve with a brake fail switch Incorporated. SSBC an adjustable proportioning valve which has a brake light switch but not a brake fail switch. SSBC intend to release an adjustable proportioning valve with brake fail switch early 2008.

SSBC A0730

I have heard that fluid level sensors in the master cylinder are a legal alternative to the brakes fail switch mounted in the proportioning valve.

#15 Dr Terry

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Posted 22 October 2007 - 07:59 AM

Some utes (Hi-lux springs to mind) have a load sensing valve that adjusts the rear brake pressure depending on the load in the tray from the factory.

Virtually what you need but not adjustable from the cabin.
It is adjusted under the car via an adjustable rod.

Sort of a set and forget set-up.

Maybe it could be argued via an engineer to fit it?

Hi rodomo.

Late HZ & all WB One-Tonners use this same set-up, as do VG to VS Commodore utes.

I think the best set-up would be to use the Willwood adjustable proportioning valve & keep the original junction block & switch that only the LC/LJ/HQ have. It looks like the LH/LX (& other) prop' valve but there is no valve, as such, in it, it's a smaller unit.

Dr Terry.

#16 rodomo

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Posted 22 October 2007 - 05:07 PM

[quote name='LJ_MAN' date='Oct 21 2007, 09:03 PM'] I was thinking of running the wilwood adjustable proportioning valve but am worried about the legal requirments, have not spoken to an engineer yet but im pretty sure they are illegal for street use.
Do the Willwood ones have and external adjustment or shims inside?
I think the issue with engineers and RWC would lean against external adjustment.

If the Willwood adjustment is external, maybe the Holden ute set-up as Dr Terry mentioned would be the most palatable from an engineer's point of view?

Edited by rodomo, 22 October 2007 - 05:08 PM.


#17 _LJ_MAN_

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Posted 22 October 2007 - 06:52 PM

ls2lxhatch:

Sorry i misled you about the brass olive. it was the rubber risidual valve i removed not the olive.

your reply post is very helpful. My plans are to run the wilwood adjustable valve in my boot. OEM proportioning valves in the LC/LJ's dont have a brake fail switch, its just a brake light switch so i cant see any disadvantages in not having the switch. ALso, not having an original brake fail switch may allow me to run the adjustable valve without a brake fail/brake switch. Guess i can always hide it away and see if the engineers find it,lol.

rodomo:

yes the wilwood valves have an external adjustment, not shims. type wilwood into ebay and have a look at the unit, its a very nice looking valve.

#18 rodomo

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Posted 22 October 2007 - 07:07 PM

OEM proportioning valves in the LC/LJ's dont have a brake fail switch, its just a brake light switch so i cant see any disadvantages in not having the switch.

Mate, have a read of Dr Terry's post.
The switch in the valve is a brake fail switch.
The valve is not a proportion valve.
The brake light switch is on the brake pedal.

#19 _LJ_MAN_

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Posted 23 October 2007 - 08:55 PM

completly missed that post. sounds like a good idea. that way i still have the original setup plus the proportioning valve. The original 'junction' block must act as a valve in some way. if you blow air through the inlet for the front there is minimal resistance compared to the rear inlet, feels restricted. anyway not to hard to figure out or change if need be.

thanks for your help
nick

#20 enderwigginau

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Posted 27 October 2007 - 10:10 PM

HQ-WB utes have a load sensing proportioning valve in the engine bay.
With no weight on the rear (or the rear rising during braking) more bias in dialed toward the front to prevent rear lockup.

Get DBA HX rotors in Torana pattern, and find a set of HX caliper hangers and calipers. UC rear calipers will fit.

Grant..

#21 _LH 333_

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Posted 30 October 2007 - 05:24 PM

some interesting reading does this mean you could use original front calipers on DBA discs and all you need is a mounting plate lines and a proportioning valve????

#22 dattoman

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Posted 30 October 2007 - 06:41 PM

no

#23 Dr Terry

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Posted 30 October 2007 - 07:13 PM

HQ-WB utes have a load sensing proportioning valve in the engine bay.
With no weight on the rear (or the rear rising during braking) more bias in dialed toward the front to prevent rear lockup.

Grant..

Hi Grant.

No, that's not quite correct.

All HQ-WB (except One-Tonners from 1978 onwards) have a normal 'fixed' proportioning valve. HQ's have it located under the floor halfway along the rear brake line. HJ to HZ had theirs located in the distribution block near the RH front suspension (so do LH, LX[not A9X] & early UC Toranas). WBs had theirs incorporated into the brake m/cyl (A9X & late UC are the same as WB). HQ/HJ 4 wheel drum braked cars have no prop valve at all.

These valves are fixed & have no load sensing, so have no way of putting more bias to the front or rear at will. The late HZ & WB One-Tonner do have a load-sensing valve located on the chassis directly above the rear axle housing & connected to it by a short piece of chain.

I've found the best way to legally fit an adjustable proportioning valve, is to fit the Willwood item & use a distribution block (with pressure switch) from an LC/LJ/HQ. The adjustmement knob must be out of the reach of the driver so fit the valve near the brake m/cyl.

Dr Terry.




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