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Pressurising crank case/sump etc.


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#1 orangeLJ

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Posted 09 July 2009 - 04:13 PM

Well I whacked my new sheet metal rocker cover on a week or so ago and ran into a small dilema.

This is the rocker cover-
Posted Image

I used to run a push in breather cap on the front grommet from day dot with my old tappet cover, and a hollowed out PCV valve and tube that just sat behind the rear air cleaner

With this one, I was running a screw on o-ringed cap on the front and the same PCV valve setup.

BUT! It was pressurising the sump, blew oil past the fuel pump gasket (drip drip drip of oil from there) and was shooting oil out the dipstick hole (old gasket on there but a tight fitting dipstick)

So I cut down the grommet on the rear hole as it was quite close to the baffle on the underside

you can see the baffle here-
Posted Image
Posted Image

So that seemed ok, but It wasnt, while giving it stick, the sump was still pressurising and blowing gaskets out (not to mention when removing the carbies I found a fair whack of oil that had found its way into the inlets.....)

So my ideas are roughly this-
Drill and tap a braided fitting into the side at the rear top of the cover and run a braided fitting to a catch can aswell as diverting the PCV hole into the catchcan

Drill some holes in the baffle to increase air flow around it

or, remove the really nice looking screw on cap from the front (I dont really want to) and fit a bodgy looking breather....

Ideas?

#2 76lxhatch

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Posted 09 July 2009 - 04:45 PM

You definitely need a breather, maybe you can find space to fit it as well as the oil cap?

#3 _Bomber Watson_

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Posted 09 July 2009 - 05:39 PM

Get a JIC fitting tigged onto the top of your mega flash oil cap (run a swivel fitting so you can still undo it without undoing the fitting), tig a JIC onto the back of the rocker cover, and run them both to the can....

Edited by Bomber Watson, 09 July 2009 - 05:40 PM.


#4 _The Baron_

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Posted 09 July 2009 - 06:38 PM

I believe there are two basic causes of crank case pressurization.

1/ You cocked up the plumbing (I think your PVC system is wrong. Why is there only one connection to your rocker cover?)

2/ You have sh!t loads of blowby because the rings are not sealing for some reason.


There were 3 crank case ventilation system used on holdens that I know of.

1/ Open= hockey stick= open to atmosphere like very early holden hr etc.

2/ Semi closed= Filter type oil cap for air inlet, PVC valve connected to base of carby.

Vapour and a small amount of blowby is draw into the engine.
A good indication of a tired high km car is oil coming out the filter filler cap as the blowby would get too much under wide open throttle to be drawn into the PVC/carb/inlet.

3/ Closed system= A hose from the filter housing base goes to the rocker cover. Then a hose from the PVC valve on the rocker cover to the base of the carby.

This system should suck up all the vapours and blowby.


Problem as I see it, is that as the volume of blowby goes up at WOT, the oil thrown up by all the internal thrashing gets sucked into the engine intake one way or another.

YUCK!!!

Problem is, you must keep the system your car was fitted with intact for road worthy. I believe that does not stop you putting a catch can in but there are trade offs.

How you plumb it will take some thinking.

Again this is just my view/opinion and other may know better.

#5 _Torana308_

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Posted 09 July 2009 - 07:08 PM

Wouldn't the crankcase end up under vacum? If the PCV is sucking from the rocker cover then there needs to be a way for fresh air to get in.

With your old system this was possible as you ran a breather as the oil cap I am guessing? Now you are running the same system however the oil cap is sealed therefore no way for air to get in. If if has been running for a few minutes, then you remove the oil cap does it suck air in? Or does it push the cap into your hand?

We had the exact same problem on a mates 308 Commodore with the same setup, PCV was connected and used a push in oil cap that sealed with no breather, We all thought it was pressurising but it was actually under vacum.( Huge sucking noise on shut off.)

Maybe try a piece of paper over the oil cap to verify it is actually pressurising. If yours was under pressure I think it would blow the dipstick out of the tube to relieve it. Have you measured the depth that the PCV goes down into the rocker cover, meaning from the lip where it seats in the cover down to your baffle?

Not trying to be a smartarse here but if all that has changed is the rocker cover and breather then it has to be one of the two things.

#6 _Squarepants_

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Posted 09 July 2009 - 07:27 PM

Nice rocker cover! :spoton:
That's got me thinking about making one myself now... tbc...
I reckon you need another breather in the cover. Here's mine, it's basically standard.
Posted Image
You can see the pcv breather goes to the carb and the large 3/4 hose on the front of the rocker cover is unrestricted and goes to the air filter cover.
You could do the same thing with a catch can, but legally you will need to plumb the catch can back into the intake. AFAIK breather filters are illegal.
Whether it's pressurised (which I think is more likely due to your oil leaks) or under vacuum, this front breather hose should fix it.
Good luck with it.

Edited by Squarepants, 09 July 2009 - 07:31 PM.


#7 greens nice

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Posted 09 July 2009 - 08:07 PM

hey, sexy rocker cover, whered ya get it from?
cbf making up a baffle on the old rusty chrome one i got.
sorry for bein off topic

#8 orangeLJ

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Posted 10 July 2009 - 09:00 AM

I'll have to dig out the address, but a joint in melbourne.

Wasnt cheap.

Its definitely pressurised, as when you unscrew the cap if "popped" up after the last thread.

and if it was under vacumm the oil wouldnt be blowing out the dipstick hole.

Engine is under 2000kms old. Only finished putting it back together in january this year.

Im not worried about legallity here. To be honest, I never have been (in regards to the pollution gear etc)

My pcv valve originally ran to a T piece between my 3 piece manifolds.

When I swapped to braided line in those gaps (instead of the old rubber ones) I couldnt get the T piece I needed, so it remained disconnected from the manifold and was simply tucked back behind the rear carby to give the impression that it was "plumbed" somewhere.

This is how it was setup before
Posted Image

And I never had a problem. (hence why im pointing the finger at the rocker cover for causing my dramas)

Removing the bottom of the grommet in the rear helped my problem somewhat (wasnt as bad) but there were still signs of a problem after giving it a bit of stick and then pulling up for a look.

#9 makka

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Posted 10 July 2009 - 10:15 AM

you need a pcv and a vent, not just 1

#10 orangeLJ

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Posted 10 July 2009 - 10:28 AM

pcv is hollow though so should be sucking enough.

I may just get rid of the pcv and pipe and run a K&N breather on the rear grommet, it should (in theory) flow more air then the restrictive air line?

#11 76lxhatch

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Posted 10 July 2009 - 01:10 PM

Yes the rocker cover is partly the problem because you removed the breather. Running a full-sized breather instead of the PCV will probably stop it pressurising (or at least reduce it), but the ideal setup is to have positive (the P in PCV) ventilation. Try each method for a few months and do an oil change, you'll see the difference

#12 orangeLJ

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Posted 10 July 2009 - 01:21 PM

I change my oil on a monthly basis usually anyway (car does maybe 100kays a month, if that)

#13 orangeLJ

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Posted 11 September 2009 - 03:08 PM

well with getting the torana on the road again, I really need to sort out my breathing problem.



My current idea is to TIG a fitting (-8) to the rear grommet hole, and tig another -8 fitting to the top of the oil cap.

What fittings would work best?

I was thinking that something I could just "clip" on and off (like a air line fitting) would be the best option and would be easy to put on and off.

Id like to run braided line eventually, but for now It will just be ordinary tube of somesort.

Im then just going to run both lines to a catch can bolted to the inside of the chassis rail on the drivers side (near the original horn)

for the wedding, Im just going to dodgy up a breather to fit over the front hole (rather then the cap) and see if that makes a difference. That should tell me if two beathers will be enough.

#14 orangeLJ

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Posted 06 May 2010 - 12:13 PM

Digging up another old post,

Im back onto wanting to fit this up before toranafest.

Ive decided to keep the front cap and instead fit another fitting to run twin lines to a catch can on the inner gaurd.

So, question, what size lines should I be running and do earls/speedflow do a one ended fitting that I can tig to the rocker cover

I also want to tig a fitting into the rear hole to do away with the "push in" style fitting that it uses atm

Im assuming that it should then breathe enough to prevent the problem. Ive been running another rocker cover with no issues, so it HAS to be the lack of ventilation causing dramas with this one.

#15 _CraigA_

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Posted 06 May 2010 - 09:54 PM

Hey Chris, I think you've seen my set up before but here's a clear picture.

Posted Image

Posted Image

3/4" ID hose and Speedflow type ends (PFE) and two TIG welded aluminium weld on female bungs in the rocker cover.

Posted Image

My catch can was custom made by a guy near Blacktown based on a cardboard template I supplied. Can dig up his details if you want.
Don't forget to put baffles under each fitting and make sure that they clear the valve gear.

That's a cool looking rocker cover you have so definately worth the effort to fix it Posted Image

Edited by CraigA, 06 May 2010 - 10:02 PM.


#16 orangeLJ

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Posted 07 May 2010 - 09:33 AM

Thanks Craig!

Thats EXACTLY what I needed to know!

Any reason you went for PFE fittings instead of speedflow or earls?

Im planning to run braided lines to the catchcan (If I can afford it when I get to that bit)

I can Tig (just not too great) so I think I may just pay a "professional" to weld the bungs in to make it nice and presentable!

#17 _CraigA_

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Posted 07 May 2010 - 09:28 PM

Thanks Craig!

Thats EXACTLY what I needed to know!

Any reason you went for PFE fittings instead of speedflow or earls?

Im planning to run braided lines to the catchcan (If I can afford it when I get to that bit)

I can Tig (just not too great) so I think I may just pay a "professional" to weld the bungs in to make it nice and presentable!


The PFE fittings were cheaper and do the same job, like the black hose :-)

Get that thing finished for the drag day!!!!!

#18 orangeLJ

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Posted 10 May 2010 - 10:45 AM

Just another quick Question for you craig, whats the internal structure of your catch can like?

I was trying to work out whether it needs baffles or anything to design one to fit where I want.

Im going to run it as a radiator overflow aswell, but im not sure whether to seperate the fluids or not to worry.

this is all just planning at the moment, Ive got a serious lack of money to actually do anythign.

Rego is due in august, and it will be another year where I have driven a total of about 500kays in the thing.....

#19 _CraigA_

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Posted 10 May 2010 - 11:23 AM

Inside the catch can has a baffle and a reservior.

The baffle area is filled with stainless steel gauze and then vents to atmosphere through the the external filters.




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