Modifying Brake Vacuum Booster
#1
Posted 08 November 2005 - 04:22 PM
I have the case popped in half and the unit all disassembled but the studs for the brake master cylinder look to be welded in
My Questions are
1. How do you remove these existing studs without damaging the housing?
2. Where do I get replacement studs as it looks like the existing ones will need to be destroyed to get them out.
3. How much does the length of master cylinder pushrod have to change to suit the A9X master cylinder?
Thanks
M@
#2 _SSL31_
Posted 08 November 2005 - 08:15 PM
I ve got the large 1976 double diaphram booster, when I had it split and chromed I upgraded it to the A9X 1" dia master cyclinder , I changed the front cover to the diagonal stud type off a 6 cyclinder booster , it fitted sweet , I can't recall the push rod length setting , but you only have to measure the setup before you pull it apart , you'll need a set of verniers , to compare the master cyclinder depths of the internal piston in comparsion with mateing surface of the booster , this is only do able if you have an ajustable push rod but...
good luck in your quest
cheers Johno
#3
Posted 08 November 2005 - 08:49 PM
Swap the front shell and pushrod together
This way you'll have the rod length right and the studs in the right spot
Alternatively cut the studs off with a hacksaw. Braze some bolts into the front cannister from inside...... all the way round so it doesn't leak.
Modifying the pushrod is a pain
For my car I have the same booster as you and a commy one and I'll be doing it the easy way.
#4
Posted 08 November 2005 - 11:36 PM
Datto, you told me that ^^^ a while ago but someone else told me if you try to put the UC torana and the commodore halves together - you end up with the front half of the booster clocked around at an angle and it is impossible to line it up.
Have you actually tried the 2 together to confirm they line up?
#5
Posted 08 November 2005 - 11:42 PM
They do line up
At least they do on mine
We checked it just last week but haven't actually made mine yet.
#6
Posted 09 November 2005 - 12:02 AM
Can you achieve a similar thing with a torana single diaphragm booster and get the diagonal mounting from front half of a single diaphragm commodore booster too?
#7
Posted 09 November 2005 - 12:39 AM
If you get the right single diaph commy one.... VB-VH
I've never looked at this before so unsure if the rod length is spot on but it might just be
But then you'd have essentially a VH404 off a 8/79 on UC
#8 _ToranaGuy_
Posted 09 November 2005 - 10:45 AM
I wonder what master cyl i have fitted to my double diaphram booster i have in my LH. An Lx that i bought for parts donated it, and i've had it rebuilt.
Cheers
ToranaGuy
#9 _SSL31_
Posted 09 November 2005 - 08:23 PM
#10
Posted 09 November 2005 - 08:41 PM
Late UC with plastic bottles on their masters ran the Commodore 15/16" one
LC and LJ 6's ran a 1" too
4's ran a different one but no-one wants to talk about those anyway
#11 _ToranaGuy_
Posted 09 November 2005 - 10:22 PM
Anyone know why they downsized in the commy's and late UC?
Cheers
ToranaGuy
#12
Posted 10 November 2005 - 09:05 PM
#13 _workinprogress_
Posted 11 November 2005 - 07:15 AM
#14
Posted 13 November 2005 - 09:38 AM
Nics to see the forum up & going again.
On the subject of 1" vs 15/16" diam. master cylinders, smaller or bigger isn't the issue. Smaller is not bad, depending on what result you want.
It's to do with the master vs wheel cylinder size ratio. With all things being equal a smaller master cylinder will stop the same with less pedal effort, but slightly more travel. The larger master cyl will stop the car the same, but with MORE pedal effort required & less travel (or a firmer feel) some poeople prefer this. Some drivers like a softer pedal with less effort required, but 1 is not better or worse than the other for everybody.
Dr Terry
#15
Posted 13 November 2005 - 12:37 PM
There is quite a few different combo's of pedal feel you can get on the LH/X/UC's too with all the combo's of vacuum booster, master cylinders and pedal types.
M@
#16 _ToranaGuy_
Posted 13 November 2005 - 10:55 PM
Always wondered why my torry felt " soft " under foot, yet pulled up nice and fast. Once i did the front disc conversion mind you, the front drums hardly stop at all. 1" & double diaphram booster would be why. My G/f's bro had a single and 1" and was firmer, pulled up almost as good as mine.
Cheers
ToranaGuy
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