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major oil leak at front of engine


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#1 _jklumpp_

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Posted 14 August 2011 - 08:38 PM

Just put the engine back in after replacing the sump gaskets to try & fix a small leak - but now I have a major leak!
Took the car for a 10 min run after putting it all back together, and all felt good, came back into the shed & popped the bonnet to find fresh oil sitting in the 2 grooves of the stone tray on the distributer side... I can also see at the front of the engine, just below the back of the balancer, it looks like oil has sprayed onto the stone tray... no oil on the manifold side of the tray though....
The oil has filled the grooves & run off the back of the stone tray - seems like a fair amount of oil too.
Can't work out where it's coming from, or why so much... had to call it a day, but will have to get back over & drop the stone tray and see what I can see...
God I hope I don't need to pull the engine back out! :angry: .... was trying to get it all back together for Eastern Creek this weekend too, now I might have to withdraw from that too :sad::-(

#2 S pack

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Posted 14 August 2011 - 08:47 PM

Just put the engine back in after replacing the sump gaskets to try & fix a small leak - but now I have a major leak!
Took the car for a 10 min run after putting it all back together, and all felt good, came back into the shed & popped the bonnet to find fresh oil sitting in the 2 grooves of the stone tray on the distributer side... I can also see at the front of the engine, just below the back of the balancer, it looks like oil has sprayed onto the stone tray... no oil on the manifold side of the tray though....
The oil has filled the grooves & run off the back of the stone tray - seems like a fair amount of oil too.
Can't work out where it's coming from, or why so much... had to call it a day, but will have to get back over & drop the stone tray and see what I can see...
God I hope I don't need to pull the engine back out! :angry: .... was trying to get it all back together for Eastern Creek this weekend too, now I might have to withdraw from that too :sad::-(



Check your fuel pump if your running the original mechanical unit, could be leaking from the gasket or the relief hole in the pump body.

#3 _Quagmire_

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Posted 14 August 2011 - 09:17 PM

remove the stone tray...degrease like burrgery....have a eyeball when it's running
you shouldn't need to remove the engine for a sump gasket change just undo the mounts and lift enough to remove your sump and fit your gasket

#4 orangeLJ

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Posted 15 August 2011 - 01:40 PM

fuel pump and sideplates, check them first.

Usually if they leak there, the airspeed/thermos will blow/spray the oil everywhere and make it look like its coming from other places.

Best bet is what quag said, clean it up and see where its coming from (even if you get someone to hold the revs up)

#5 _jklumpp_

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Posted 15 August 2011 - 03:22 PM

funny thing is:
1. it wasn't there before, and only the sump was removed & re-sealed...
2. it's not visible anywhere on the block, and the oil spray I mentioned is only on the stone tray below the balancer....

Gonna bring it home tonight & have a look see...

#6 _Quagmire_

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Posted 15 August 2011 - 05:23 PM

it may be a harmonic balancer seal....and with the added pressure of the good sump sealing then it's intenified....or you got the sump gasket a smidge out
until you clean it up and eyeball your guess is as good as ours :)
and we can throw theories up til the cows drink beer and all pass out

#7 _jklumpp_

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Posted 15 August 2011 - 08:23 PM

OK Brains Trust, I putting the call out for help!
I gave it a quick degrease, and then drove home (5min trip - engine prob running for 10min)
Dropped the tray off to look, and it pretty clear - there is no oil anywhere other than the bottom lip of the front of the sump, and concentrated on the drivers side bolt. Then there is a spray on the stone tray just below here (I'm guessing the drip is getting sprayed by the wind from the fan as it drips off.)
[Pics Below:]

So the rubber seal against the timing cover seems to be the culprit.
We used RTV Blue silicone all around when re-assembling, and you can see it's squeezing out the joint. You can also see the black of the rubber gasket around the bolt hole (I removed the bolts before taking the photo)

So my question is how to best fix it?
If I jack the engine up enough to unbolt the sump then I'm worried I'll create another leak elsewhere from breaking the seal, and not being able to properly re-seal it.
Could I just unscrew the front half and pries the front of the sump down enough to squeeze some more silicone in the joint? (still possibly creating another leak)
Or due to the amount of oil loss, is the issue likely to be the seal not seated properly, in which case do I need to drop the sump off?
It's a High Energy sump, so there's not a lot of clearance....

Or, do I remove the balancer & Timing cover & re-seal it that way?

Attached Files



#8 rodomo

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Posted 15 August 2011 - 08:25 PM

Looks a bit like the sump gasket has squished out? :dontknow:

#9 _jklumpp_

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Posted 15 August 2011 - 08:27 PM

I'm not sure, but it think it just the 'collar' around the bolt hole that is showing...?

#10 S pack

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Posted 15 August 2011 - 08:36 PM

The addition of the silicone may have contributed to the problem by adding lubrication to the rubber seal and allowing it to slip and squash out more than normal.

#11 rodomo

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Posted 15 August 2011 - 08:47 PM

I glue the sump gasket to the block with contact adhesive first.
Let it go off.
Then, just bolt the sump up.

#12 _Bomber Watson_

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Posted 15 August 2011 - 08:54 PM

I have found silicone to be detrimental on rubber gaskets as well, makes them to slippery.

Cheers.

#13 _Quagmire_

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Posted 15 August 2011 - 09:42 PM

hey omg i got it right
http://www.youtube.c...h?v=ydXtCpYimN8
Posted Image

#14 _jklumpp_

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Posted 15 August 2011 - 10:06 PM

Yeah, well done Quagmire.
The info on using silicone with rubber seals is great... for next time (contact adhesive sounds like a great idea too)... but what about how to fix it NOW?
Could I just silicone up the joint between the timing cover & sump?

I'd really like to get it fixed before Wednesday so I can run at the creek on the weekend...

#15 orangeLJ

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Posted 16 August 2011 - 07:41 AM

Silicon works ok, but you need to wax and.grease everything perfectly beforehand. Id try prying the front section down and cleaning/siliconing it up first, if that dont work then off with the sump I say.

#16 S pack

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Posted 17 August 2011 - 12:36 AM

Yeah, well done Quagmire.
The info on using silicone with rubber seals is great... for next time (contact adhesive sounds like a great idea too)... but what about how to fix it NOW?
Could I just silicone up the joint between the timing cover & sump?

I'd really like to get it fixed before Wednesday so I can run at the creek on the weekend...


This is what we used to do when changing a camshaft without removing the engine or the sump.

Reassembly can be a bit of fun but can be done.

Loosen the first 6 or so sump bolts along each side of the block. Remove the harmonic balancer, timing cover and rubber sump gasket.
Remove all RTV silicone you can and degrease the sump and timing cover gasket surfaces. Install a new rubber gasket onto to the timing cover.
Apply non hardening gasket goo to the connecting tabs of the rubber gasket to the cork side gaskets.

Install the timing cover and ensure the connecting tabs squeeze in between the sump and the block to engage into the ends of the cork gaskets. You will need to gently pries the sump away from the block to do this (might need some extra pairs of hands with this step). Once the timing cover is installed and you're happy that the gaskets are all sitting in place properly you can tighten all the bolts and install the balancer.

Good Luck and if all else fails remove the sump and install all new gaskets without the RTV silicone.

Cheers
Dave.

#17 _Quagmire_

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Posted 17 August 2011 - 01:08 AM

i had this problem with my xg van when it had the au motor in it
no amount (and i put over two tubes of the crud into it of various sorts)
would sort it
try the above method...but you may have to remove most if not all the sump to fix it
good luck

#18 GML-31

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Posted 17 August 2011 - 07:17 AM

I'll stick with the old cork gaskets...

#19 orangeLJ

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Posted 17 August 2011 - 12:47 PM

I always use cork gaskets, didnt actually know they made rubber ones

#20 _jklumpp_

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Posted 17 August 2011 - 02:12 PM

Well so far so good!
backed off the front sump bolts, cleaned it up real good like, pushed the gasket in as much as I could with a screwdriver, squeezed some silicone in - let it set for a few hours, then torqued the bolts up. Let it sit overnight, and then took it for a run this morning, and..... no leak!
Checked the PCV, and had no vacuum - a good blow seemed to clear it, and it started sucking again....
Took the car for a good hour run, with some freeway driving & revs, and still dry as a nun! :party:

...we'll see how it goes with a days running at Eastern Creek!

#21 _jklumpp_

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Posted 17 August 2011 - 02:15 PM

I'll stick with the old cork gaskets...

&

I always use cork gaskets, didnt actually know they made rubber ones

The standard gasket it cork (sides) & rubber (front & back)... it's the rubber piece that's obviously causing my problem....




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