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Installing an Injected 5 litre


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#26 gtrboyy

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Posted 03 July 2020 - 04:40 PM

pcmhacking forum



#27 Antman

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Posted 06 September 2022 - 10:34 PM

Hi There,

Anyone used the serpentine set up for the alternator? VT set up. 



#28 gtrboyy

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Posted 07 September 2022 - 01:26 AM

Not worth the hassle so always v belt setup as it interchanges with lh/x torrie alternator setup....can mix n match vn-vs commo multi-rib pulleys with it but it's bulky,takes up more room & not as neat.

 

Even easier to go short nose water pump,single row water pump & crank pulley from kingswood or should be able to get new from roadstar parts in nsw.

 

Never done it but fair sure



#29 Heath

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Posted 07 September 2022 - 10:34 AM

I used the 4PK/Multi-Rip design pulleys on my Holden V8.

http://www.gmh-toran...atch/?p=1053433

 

At the risk of being a nit-picker, they actually don't call it a "serpentine" belt unless it both ways as it snakes through the pulleys.



#30 76lxhatch

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Posted 07 September 2022 - 02:40 PM

I found I needed more traction for the alternator after upgrading it

20190801_183317.jpg



#31 shags

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Posted 29 June 2025 - 04:46 PM

I have read and posted on many threads where people run into issues with fuel injected 5 litres.

This is a basic guide on problem solving. It doesn't have all the answers, but it should stimulate a few brain cells

and help you work it out for yourself.

 

There are a few things I would recommend to anyone who has one or will be fitting one in the future.

 

1) A basic 12 volt test lamp - A cheap way is to use an LED and 560 ohm resistor in series.

 

2) A reasonable digital multimeter that has voltage, resistance and continuity functions.

 

3) A Gregories manual. - #258 for 1989-1991 V8 commodore actually has a reasonable wiring diagram.

 

4) The GMH VP and VQ service manual No.4 (AKA the must have blue book)

 

5) Beer and patience !  - Use a step by step approach of fault finding.

 

 

 

Most issues of non starting 5 Litre's fall into 3 categories.

 

1) It wont turn over at all.

 

Check the battery is charged (multimeter on volts)

Check you have +12 volts at the starter motor solenoid. (multimeter on volts)

Check the earth connections are tight (multimeter on continuity - one lead on -ve batt terminal and other lead can probe earth points)

Check there is +12 volts at the violet wire to the starter solenoid when key turned to start (multimeter on volts)

No voltage at violet wire ?  Check starter relay.

Is the car auto ?, check park/neutral start safety switch

 

2) There's no fuel

 

Follow the path of the fuel from tank to engine

Check you have enough fuel in the tank (at least half a tank)

Check fuel pump wires are connected (don't laugh, ive seen this done twice !)

With the key turned to IGN, the fuel pump should run for a few seconds and then stop (this is normal)

Check fuel pump relay (page 98 of the Gregories shows you how)

Is there enough fuel pressure ? (280 - 320 kpa, follow safety instructions in Gregories to test this)

Are the injector wires connected ?

 

3) There's no spark

 

Verify +12 volt at ECU with IGN on

Check earth leads

Check coil and its connections (check coil body for cracks, is common when their stuffed)

I have seen numerous examples of ignition failure that all involve coil + ignition module + halls effect trigger in distributor.

If an ignition module fails, there is a high chance that the halls effect trigger will fail and/or the coil as well.

If the ignition module is found to be at fault, change the halls effect trigger too.

You can buy the halls effect trigger on its own and install it easily in the distributor yourself (Gregories page 97)

Schultz auto electrics in Perth is where I source mine from.

 

 

 

Make sure you have fitted the engine check light.

This is an invaluable tool for fault finding using the GMH VP and VQ service manual No.4 (AKA the must have blue book) mentioned above.

It looks like this

 

IMG_0198_zpsa81f4267.jpg

 

And has diagnostic flow charts and information set out like this

 

 

IMG_0196_zps41a50aae.jpg

 

 

IMG_0197_zps958fdd54.jpg

 

 

IMG_0267_zps89ecf361.jpg

 

 

IMG_0266_zps24664c0a.jpg

 

 

IMG_0265_zps89a7b02e.jpg

 

 

IMG_0264_zps604080ed.jpg

 

 

IMG_0263_zpsb4a7739e.jpg

 

 

IMG_0262_zpsf538acb6.jpg

anyone have copies of these pics as the links are not working now






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