OK, let's see if we can start another argument. They amuse me : )
Well I finally chopped the front stone tray off as the rotten thing kept cutting my shins!

I don't need these 3 holes any more as the steering box isn't going back in.

First fish plate. It's just 3mm zinc.

Next job was to clean up the chassis rails. The usual thing people do is just weld a piece over the top, but that doesn't clean up the ugly seam on the inner guard that runs along the chassis. Also, the side of the rail is pretty ugly. I'm going to cover all of this.
Also, the rail has a kink upwards near the firewall. I don't want that, so I've markled a straight line along the top of the rail and will trim the lip off the rear of the rail so I can make the rails look dead straight.

Here's the rear part of the lip removed and welded.

I folded these out of 1.6mm zinc. I've made a 60mm lip that goes up at a 45 degree angle to hide the seam on the top of the rail on the inner guard and the lower 100mm lip covers the ugly rail side.

The black line is where the new piece goes so it's hiding a lot of ugly crap. I also bought a can of weld through primer today so I used it inside the rails today. Seems really good. I've never used it before. I also welded another piece of 3mm zinc over the top join in the chassis before I welded the new chassis skin on. Can't hurt : ) It's not done in this pic though.

Weldy time.

I had some nice smoke coming from in here while welding. Very tasty : )

Passengers side fish plate and steering holes welded up.

I still have to finish the front of the new rail skin and smooth the inner guards but it's already an improvement in my opinion.

There's over 3 metres of welding just in the two rail covers. Good fun : )



So there you go : )