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#26 _Bomber Watson_

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Posted 15 May 2014 - 10:45 PM

Im curious as to how you got 3" under past the NCOP?



#27 dattoman

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Posted 15 May 2014 - 10:49 PM

They just drop it Bomber

When the yellow sticker appears on the window they raise it

 

 

If the shock bottoms before the car hits the bump stops... it can be abit of a problem

The car might not have been designed for such drop and the shocks might not suit (or aftermarket shocks fitted with different travel to stock)



#28 _Bomber Watson_

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Posted 15 May 2014 - 10:54 PM

Bit differnt in QLD apparently, a defect requires a several hundred dollar visit to the pits to be cleared, whether the car passes or not. 

 

Cheers. 



#29 _Viper_

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Posted 20 May 2014 - 10:51 PM

So the roof swap is complete, no more rusty Gutters!

 

Same ol same ol but finished welding in the two other inner C-pillar sections:

Attached File  passcpillerwelded.jpg   67.48K   3 downloads

 

Attached File  drvcpillerwelded.jpg   86.23K   4 downloads

 

Also welded on the C-pillar gutter section (after sandblasting and weld through priming the insides of course)

Attached File  gutterwelded.jpg   61.17K   4 downloads

 

There was a rust repair in this following section altho I don't have the progress pics as Cam did this while I was working on the inside, Involved repairing the inner section, a section of the gutter and just above the gutter. Here is one pic I do have from when the roof was off the car:

Attached File  photo.JPG   99.86K   3 downloads

 

Attached File  rustpatch.jpg   78.34K   3 downloads

 

I had a couple more holes to fill on the passenger side, not sure what these were from as they were then when the car was delivered... im guessing there was a rust hole and someone had cut the sections out in preparation, anywho they needed to go.

Attached File  cpillerholes.jpg   77.67K   5 downloads

Attached File  cpillerholedgone.jpg   80.93K   4 downloads

 

Then both outer C-pillar seams were blasted and then lead wiped... Same deal tho Cam did this part so I don't have the in between pics:

 

Blasted:

Attached File  cpillerblastedforlead.jpg   67.22K   3 downloads

 

Lead:

Attached File  cpillerlead.jpg   79.2K   3 downloads

Attached File  passcpillerlead.jpg   88.7K   3 downloads

 

 

 



#30 _Viper_

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Posted 20 May 2014 - 11:12 PM

Then the rest of the sections we had worked on were sandblasted and everything sealed up with Epoxy

 

Some of the blasted bits:

Attached File  blas1.jpg   88.92K   5 downloads

Attached File  blas2.jpg   72.21K   3 downloads

Attached File  blas3.jpg   64.35K   4 downloads

Attached File  blas4.jpg   67.96K   5 downloads
 

Some of the bits primed:

Attached File  drvcpillerprime.jpg   62.37K   3 downloads

Attached File  prime2.jpg   81.6K   4 downloads

Attached File  prime3.jpg   68.61K   3 downloads

Attached File  prime4.jpg   75.75K   3 downloads

 

hmm Seems I didn't take a pic of the car as a whole.

 

Thats enough on the Torry for me, Rob will take over and do the Beaver panel next. Ive got another Gemini to work on.



#31 _LONA-CK_

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Posted 21 May 2014 - 07:11 AM

great reading thanks for sharing

 

cheers gong



#32 John/lj

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Posted 21 May 2014 - 03:31 PM

Attached File  null.jpg torana.jpg   202.92K   4 downloads

 

hey guys just thought we would post a pic of what the car looked like before it got dinged.



#33 _mick74lh_

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Posted 22 May 2014 - 10:11 PM

Looks like a nice car in the photo. What happened that warranted the roof swap? Was it rolled or something?

 

Beaut job on the roof swap by the way though Clint.



#34 John/lj

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Posted 23 May 2014 - 11:07 AM

Attached File  photo.jpg gtr crunched.jpg   141.15K   3 downloads

 

this is why it went into the panel beaters and has been the old story of opening a can of worms, the drip rails had a fair bit of cancer so a roof swap seemed the best option. 



#35 _BARRY JACKPOT_

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Posted 23 May 2014 - 11:15 AM

Oh Dear :-0

#36 _Bomber Watson_

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Posted 23 May 2014 - 11:21 AM

Well thats one way to make it look like a 4cyl model....

#37 dattoman

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Posted 23 May 2014 - 11:02 PM

Took a look at the black falcon today you've been playing with CLint.

Mums the word... wink wink

The boys are very impressed



#38 _Viper_

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Posted 23 May 2014 - 11:22 PM

Hah how'd you manage to get a look at that?



#39 N/A-PWR

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Posted 23 May 2014 - 11:29 PM

Gee's sorry John,

That is very Painful. Dave I



#40 dattoman

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Posted 24 May 2014 - 12:27 AM

Hah how'd you manage to get a look at that?

 

People ring me when their brakes don't work :)



#41 _Viper_

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Posted 24 May 2014 - 10:15 AM

Ahhhh I see :)



#42 N/A-PWR

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Posted 03 June 2014 - 11:25 AM

Nice Tig welding on the fancy pipe work Clint,

the Lead wiping makes the Torana look like a bought one,

 and a fantastic body repair Reaper Custom shop you have there too.

 

 

 

Edit:-

Oh and almost forgot, here is the LHD Torana link:-

 

http://www.gmh-toran...-lhd-lj-torana/


Edited by TORYPOWER, 03 June 2014 - 11:29 AM.


#43 _Viper_

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Posted 03 June 2014 - 10:16 PM

Cheers Dave, appreciate the kind words :) Hah Factory Chev badge on a Torana ;)

 

Ok so Robs been busy as on the Torana, I raided his phone the other day for some pics.

 

The rear beaver panel had evidence of rust in once corner, originally was just planning to patch that section but after cutting the corner out and having a look inside with a torch we could see the rust inside and decided it best to open her up to clean it inside and out.

rearbeaverb4_zps89e40663.jpg

 

Looking further we found some holes in the inner panel that was hidden by bog :/

passengerinnerlowerquarter_zps65b5b63d.j

 

Blasted the lot

rearblasted_zps1bb3dc87.jpg

 

A section of the inner beaver was cut out the way to give access and all the rusty steel was cut out.

passengerinnerlowerquarter2_zpsee4626ce.

 

Patch made up:

innerpatch_zps3b4456d6.jpg

 

Test fit:

innerpatchtest_zpsb8ae4047.jpg

 

And fully welded into place:

innerpatchdone_zps3ba6a386.jpg

 

Another Pesky hole:

patch_zpse71f52d8.jpg

 

Gone:

patch2_zps9bb31a5c.jpg

 

Inner beaver section put back in place:

innerbeaverback_zps699aaa11.jpg

 

More holes!

holesinnerbeaver_zps0b0a0c34.jpg

 

Which seemed to be caused by debri getting trapped behind this bracket:

insideboot_zpsf64a9409.jpg

 

Usual story, cut out wherever there is rust:

innerbootbit2_zps7bf3ff71.jpg

 

innerbootbit_zps52775c45.jpg

 

Make a replacement part: (was a little trickyer as its not just straight but has a kink in the middle but only in the second fold not the first)

innerbootpatches_zpsa0334bf2.jpg

 

just about done

innerbootbitin_zps9a42d333.jpg

 

No more holes:

innerbootbitprime_zps286b3a32.jpg

 

Onto the lower rear outer quarters... the passenger side didnt look too bad at first but the inside was very badly pitted, already starting to pinhole and very thin so off it came:

passlowerrear1_zps7cc9584c.jpg

 

Rare spares made it a relatively quick and easy repair

passlowerrear3_zpsb77b5fa0.jpg

 

passlowerrear4_zpsc7103982.jpg

 

No warping

passlowerrear5_zps4c9221b6.jpg

 

Drivers side had been "repaired" at a earlier date, John wasnt happy with it so out that came also. including the spare wheel tub

Driverslowerrearb4_zpsb9ebf86a.jpg

Driverslowerrearb42_zps4eda7235.jpg

spare1_zps1dc25437.jpg

 

Out with the old

spare2_zps740b472e.jpg

 

In with the new

spare3_zpsdc933266.jpg

 

spare5_zps5d4a7299.jpg

 

spare6_zpsccb9209c.jpg

 

spare7_zpsd70a1779.jpg

 

New beaver on (best pic rob took sorry)

b1_zps1199fa2e.jpg

 

Small patch on the corner

b2_zpsd9934545.jpg

 

b3_zps6d6d2308.jpg

 

 

And that was where the car was up to last friday...


Edited by Viper, 03 June 2014 - 10:17 PM.


#44 Ice

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Posted 03 June 2014 - 10:21 PM

Great work clint looks like you guys are on the ball

#45 N/A-PWR

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Posted 03 June 2014 - 10:30 PM

and I like the Rares Spares Stickers on the Weld in Parts for the Photo Shoot too, 

 

also I noticed one thing you said that is great, and that was the cut-out piece is the piece to make a repro from, 

 

now that may sound funny, but the action-ed thought makes thinking simple.



top progress



#46 madtoranajzedded

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Posted 03 June 2014 - 11:08 PM

very professional fab work Clint love it,when are you moving to tassie  :) its great you have put pics up of the work to beaver panel 

 

as thats helped me out on how far the panel goes up to where you have cut it out,didnt think they went up that far.

 

love the lead work,had any experience with allmetal,its like bog but its alloy and sets real hard you can hammer it.havn't seen anyone on the forum use the stuff yet,thinking about using it instead of lead

 

 

cheers Maz



#47 _Viper_

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Posted 04 June 2014 - 01:14 AM

The beaver was actually 10mm short on one side, Rob actually made up a extension but didn't seem to take any pics, it does go right down to the bottom like factory and it actually went abit higher to the next bend but we trimmed it back as it was easier to do a buttweld and grind flush the external bend.

Have not heard of allmetal, do you have a link to any info?

We have tried the lead free solder but it's plasticity range is a lot narrower then the "normal" lead/tin sticks, also was a higher melting temp so would cause warping easier.

Hah rare spares stickers were not intentional but I wouldn't say no if they wanted to sponsor us haha

#48 N/A-PWR

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Posted 04 June 2014 - 01:23 AM

Mate, your comments are Fantastic. 



Hope Rares Spares do Sponsor 'Reaper Customs'



#49 _Viper_

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Posted 04 June 2014 - 09:13 PM

Few more pics...

 

slightly better pic of the beaver:

beaverdone_zps47fe006a.jpg

 

And the bracket on the inside of the boot repair and glued back to the floor:

insidebootdone_zpsc3ef1b10.jpg

 

The parcel shelf had been hacked out for speakers at some stage, John prefers to listen to the sweet sounds of the engine and wanted them filled in. Dont actually have a pic of them before but im sure you can imagine a rough hole cut for speakers... But here is some progress pics:

 

Passenger side:

p1_zps47273dc8.jpg

 

Drivers Side:

p2_zps9fdfb725.jpg

 

Another job was to re-locate the seat belt mount holes. John prefered the location of the later LJ's as the seat belt doesnt fall off your shoulder as easy.

 

here is the original mount with the pic taken from the inside:

seatbeltbolt_zpsbdf7d197.jpg

 

And both the passenger side and drivers side mounts removed from the car:

seatbeltbolt2_zps59960cae.jpg

 

The original mounts actually tied into the B-pillar and since we were moving them back a couple hundred mm we had to also extend the brace.

seatbeltbolt4_zpsc582a27c.jpg

 

seatbeltbolt5_zps8e54e19e.jpg

 

Welded in place:

seatbeltbolt6_zps2c82c58a.jpg

 

Old hole welded up

seatbeltbolt7_zpsdc933b84.jpg

 

 

Oh I actually just found some more pics of some earlier work we did on this car around the lights... but will post them tomorow



#50 N/A-PWR

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Posted 04 June 2014 - 11:08 PM

This is a Request for Clint and Maz:-

 

p34309.jpg

http://www.eastwood....tal-2-1-lb.html

 

 

more info here:-

https://www.google.c..._sm=93&ie=UTF-8

 

 






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