
Liam's LX 4 Door Rebuild.
#76
Posted 01 June 2011 - 09:04 PM
#77
_mick74lh_
Posted 01 June 2011 - 11:43 PM
#78
_mick74lh_
Posted 01 June 2011 - 11:45 PM
I tried to use paint stripper on my nosecone today..... It was 3M. It did frOck all, I'll just wire buff the paint off :(
Don't know if you've tried this, but I've found covering the panel with glad wrap while the paint strippers on it and then leaving it covered for a while helps burn the paint a bit more aggressively.
#79
_nial8r_
Posted 02 June 2011 - 08:47 AM
Just a thoughty, would the paint stripper you us for home reno's work, something like a Selly's product, anyone tried it.
i used some stuff from bunnings on a old HQ bonnet, it worked but didnt bite real deep, had to do it twice
#80
_Liam_
Posted 01 July 2011 - 06:14 PM
Been busy as all shit this last month with the end of my apprenticeship etc and just been flat out. So here is what I've been doing this week.
I wasn't happy with how the brake line dent replacements was so I cut it all out and started again. Turned out much better. I also welded in the bits to smooth out the engine bay.



With the trays, I have lifted the outside edges so that water will run from the outside to about 3 inches from the join. So I had to cut the old tray shelf off and fabricated (crudely I might add



Also began attacking the rust in the plenum. Wasn't that hard, just time consuming to get it all right. (Sorry for the bad pics only took them tonight). Still got to grind welds.






All in all turned out well, be a fair bit more progress done this weekend as my mate is coming up to catch up/help out.
Edited by LX Torry Freak, 01 July 2011 - 06:16 PM.
#81
_Kush_
Posted 01 July 2011 - 08:01 PM

Looking forward to the pics of the welds smoothed up. It'll look cool.

#82
Posted 01 July 2011 - 08:44 PM
#83
_Liam_
Posted 01 July 2011 - 09:10 PM
Thanks again, as I said expect some more updates this weekend.
Kush: When do you start work on your beast again?
You too Derrin?
#84
_UNVSM8_
Posted 01 July 2011 - 09:57 PM
#85
_nial8r_
Posted 02 July 2011 - 09:34 AM

#86
Posted 02 July 2011 - 01:01 PM
#87
_berro59_
Posted 02 July 2011 - 04:47 PM
#88
_nial8r_
Posted 02 July 2011 - 07:15 PM
nice work mate! all these smooth bays are making me jealous!!
lol and im about 95% finished mine and thinking of selling the LX when its up and running so i can go back to the factory look as everyone is going for the smooth look now, the same as the colour orange

#89
_Kush_
Posted 02 July 2011 - 07:25 PM
Wash your mouth out!
#90
_Liam_
Posted 04 July 2011 - 12:14 PM





The rails got grinded as well, and I'm pretty happy with how they have turned out, just a few minor touch ups required, but will be pretty ready and accepting of a lick of some 2K etch.


Also filled in a couple of holes and repaired the rust in the plenum cover.
This was the dodgy repair, with rivots of course...


Cut out and new piece welded in.


Also filled in the Heater holes.


Well thats it for the moment, I will clean up the plenum, and put some KBS Rust Seal down on it, then I will put the plenum cover back on and finish the A-Pillar repairs hopefully this week!
Also ran a shitload more tacks on the trays and will have them welded in properly this week as well. I'm glad to be almost out of the bloody engine bay!

#91
_Quagmire_
Posted 04 July 2011 - 05:38 PM
soon you will have colour on it and filled with something nice and shiny

#92
_Liam_
Posted 04 July 2011 - 08:34 PM
I did however get some filler and some PPG 2K etch today... I will only do the engine bay as that will be the the one that takes the longest.
I'm just going to clean all the paint off, rust convert, clean it off and sand, put deoxidine on, wipe it off, lay down one coat of etch primer... I think that will do...
Then I can apply the filler.
#93
_Liam_
Posted 06 July 2011 - 06:29 PM
Bit of rust behind there...



The salvaged bonnet mount brackets...


New pieces in place (for the guard) ready to be welded in...


More tomorrow.
#94
_Liam_
Posted 16 July 2011 - 05:48 PM
So here is the new guard for the hinge to mount to.


And tidied up.




The process of me trying to salvage these bloody mounts... I mounted the mounts on the hinges themselves to get the gaps right, and then clamped in place with some grips.

I then tacked them up.

I then put some filler piece underneath and cut them out to suit.


Welded them all up.


I did then grind the welds down and inspect the repair/restoration...
Didn't work very well as it warped and blew out, as the hinge was thin in patches, so after wasting 3-4 hours of my time, I just made up some new ones like so.


I didn't drill the holes and put over the threaded nuts from the old mount to the new mount, because I have lost my 10 mm drill bit...

I'm thinking when I put the back to the guard, I will be using sikaflex to make sure no moisture or air can get in there, and welding the plates on through the spot weld holes I drilled out.
I then filled in another hole in the fire wall.


So that's all for now. Won't be any updates this week as I will be in Rocky finishing up my apprenticeship...
#95
_Liam_
Posted 01 August 2011 - 05:51 PM
So got some seam sealer on the plenum welds and applied some KBS Rustseal.


Also all but finished the bonnet hinge mounts just gotta weld them on and using seam sealer to get any air voids out between mount and guard face.


Plans for this week include;
*Get the plenum cover back on and weld on caps on the sides of plenum at base of A pillar.
*Seam seal and KBS the inside firewall.
*Cavity Wax the inside A pillar.
*Getting quote for Windscreen surround channel for base of A pillar, and if I can't fabricate the Diamond at bottom of A pillar, quote for it's manufacture as well.
#96
_nial8r_
Posted 01 August 2011 - 06:19 PM

#97
_Liam_
Posted 01 August 2011 - 06:24 PM
I was planning to put a thick smear of Seam Seal or Sikaflex inbetween it and the guard face and plug weld the spot weld holes. Using the sikaflex to be the moisture and air filler, also helping adhesion to the panel if you get my drift?
Hows your beast coming along Lee?
#98
_Liam_
Posted 16 August 2011 - 05:44 PM
Put the caps on the sides and trimmed/bashed into place and then tacked them up in place.





Here is how the plenum cover looked with the caps on.

I then cut the welds from the caps to the A-pillar, so I could weld it onto the plenum cover and then KBS it. I then Put it back onto the plenum and welded it on.




Just got to clean them up and they will look pretty damn shmick.
I also got some more expensive template material, and began making a template for the base of the A-Pillar.




The template turned out pretty damn close and I'm looking forward to making the metal version of it. I hope to have that tackled this week.
#99
Posted 25 August 2011 - 10:56 AM
#100
_nial8r_
Posted 25 August 2011 - 12:01 PM

heres a link to Youngy's build thread. i found the page with the bonnet hinge plates trimmed and welded, there about halfway down the page so you can see what i mean. great idea as nothing will even get stuck behind them again
http://www.gmh-toran...h/page__st__175
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